Turn your CAD models into worker instructions in minutes

With Assemblio, you get a holistic solution that combines engineering and production through AI. Instead of Excel, PowerPoint and stand-alone solutions, you create a structured, digital assembly process with clear responsibilities and sustainable knowledge preservation.

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Leading industrial companies rely on Assemblio

Customer results — straight from practice

> 92%

faster worker instructions, in minutes instead of days or weeks.

> 85%

cost savings through reduced planning and documentation costs as well as savings in training costs.

> 96%

faster variant planning — changes can be adopted and implemented almost automatically.

The figures come from feedback discussions and calculations with our customers

What Assemblio makes different

Assemblio creates what many lack: a continuous, AI-supported workflow without breaks, losses or manual rework.

Complex, manual, error-prone

Assembly process planning, validation and documentation are carried out separately, often with high coordination costs and media breaks.

Automated, standardized, scalable

From CAD models to production, all steps come together in one system. Design data is processed automatically and with AI, changes are entered quickly and information is managed centrally. In this way, you reduce reconciliations, avoid errors and ensure clearly defined, standardized processes.

Complex, manual, error-prone

Assembly process planning, validation and documentation are carried out separately, often with high coordination costs and media breaks.

Fully automated with AI

In future, the assembly AI “bomGPT” will take over the entire assembly process planning and will be directly linked to the PLM. It learns from existing products and assembly instructions and automatically generates the MBOM.
The result is consistent, immediately usable data, with new quality in speed, precision and scalability.

Scale securely

Assemblio meets the highest standards of data security — even for critical infrastructure.

ISO 27001
certified
GDPR

compliant
Data security

No isolated solution. One connecting system.

Assemblio doesn't just create assembly instructions — it creates connections. Between engineering, work preparation and production. Instead of isolated tools, a common system landscape is created.

Faster output, higher quality

In minutes to worker instructions

Use your design data to create digital worker instructions in just a few minutes. Through early simulation and validation in the planning phase, errors can be avoided before they occur. Expenses are reduced, processes become faster and quality increases measurably.

EBOM becomes MBOM

Data flow instead of data breaches

Assemblio combines engineering and production with a consistent data model. CAD data is processed automatically and AI-supported and made directly usable, without intermediate manual steps and Excel chaos. Losses of information, double entries and queries are eliminated. Your teams access the same, valid data basis at any time, whether in planning or on the shop floor.

AI-based support

Planning in record time

With a growing variety of variants and frequent changes, Assemblio saves manual work: The AI recognizes what is changing, adjusts and plans ahead. Adjustments can be made in seconds or minutes, response times are shortened and processes remain manageable.

No expertise required

Empower faster, scale globally

Assemblio is user-friendly and can be used even without previous knowledge of CAD. New employees are ready to work more quickly, without much training. The visual assembly instructions are language-independent and understandable, which increases quality and creates efficient, safe processes, even at new locations.

Assemblio provides benefits for companies that:

Want to digitize and automate processes
Must keep worker instructions up to date
Produce many variants and complex products
Need to react quickly to changes

“Despite short innovation cycles and product launches, Assemblio helps us to quickly prepare and adapt production to new conditions. Assemblio thus becomes a central part of our “production toolchain”, as we are able to quickly create and validate assembly instructions and make them available to the operator. On the one hand, we are significantly increasing productivity in industrial engineering. On the other hand, the integration of Assemblio enables a stable assembly process right from the start of production (SOP) and therefore a high level of efficiency right from the start.”

Tamas Szipli, Production Expert

arculus GmbH - a Jungheinrich company

Customer Testimonials

What our customers appreciate about Assemblio

Despite short innovation cycles and product launches, Assemblio helps us to quickly prepare and adapt production to new conditions. Assemblio thus becomes the central...

Part of our “production toolchain”, as we are able to quickly create, validate and make assembly instructions available to the operator. On the one hand, we significantly increase productivity in industrial engineering. On the other hand, the integration of Assemblio enables a stable assembly process right from the start of production (SOP) and therefore a high level of efficiency right from the start.

Tamas Szipli
Production Expert, arculus - a Jungheinrich company

Even during the first use with Assemblio, it becomes clear that we reduce the time required to create assembly instructions enormously. It is immediately apparent during construction which...

Even during the first use with Assemblio, it becomes clear that we reduce the time required to create assembly instructions enormously. It is immediately apparent during construction which... assembly steps must be planned and even changes during the course of the project are incorporated quickly and reliably. Assemblio even allows adjustments from an ongoing project to be incorporated into existing assembly instructions. This supports the quality standards that we live by at WEISS.

Kai-Uwe Vayhinger
Director Product Line Accurate

Assemblio has helped us at RAUCH Landtechnik to significantly improve work preparation and to use resources more efficiently. We were able to significantly increase new employees...

Assemblio has helped us at RAUCH Landtechnik to significantly improve work preparation and to use resources more efficiently. We were able to train new employees significantly... faster and in a more targeted manner. Even complex components can now be assembled independently, without errors and without long experience.

Alexander Maier
Product maintainers & assembly key users

Assemblio offers a future-oriented solution for our assembly process planning, which helps us achieve our ambitious internationalization goals.

Assemblio offers a future-oriented solution for our assembly process planning, which helps us achieve our ambitious internationalization goals.

Mathias Rausch
Head of Module Assembly